See how DPP can reduce the global footprint from your FPCB production - test the global impact calculator now!
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Global Impact Calculator

Flex it. Shape it. Count on it.

Test your global impact!

Our solution can reduce the global footprint from your production by replacing hazardous chemical etching processes by sub-suppliers with an in-house, mechanical reel-to-reel process. In the calculator down below you can test your global impact with our process!

Global Impact Calculator

Curious to see your global impact?

Before exploring the interactive chart below, note that these calculations are based on a specific scenario. Depending on the design of your flexible printed circuit boards (FPCBs), the numbers may vary. For this comparison, following design parameters are assumed:

  • For copper as conductor, the thickness of the layer is 35 μm.
  • For aluminum as conductor, the thickness of the layer is 18 μm.
  • The carrier substrate (PI/PET) has a thickness of 50 μm for both scenarios.
Dimensions and Quantity

Enter the dimensions of your design in millimeters and the quantity.

scrap rate (cassation rate).

0%
System Boundary

Defining the system boundary is crucial for ensuring a fair and accurate comparison. Including raw materials, their production processes, the FPCB production processes, and wastewater treatment for chemical etching within the boundaries ensures that the assessment captures the core environmental impacts. However, it can also be interesting to just compare the production processes without the material impact.

Material

Our customers often don’t realize that their designs can work just as well with aluminum. By making the switch, they benefit from a more environmentally friendly and cost-efficient solution. OBSERVE – this only effects the DPP process since the industry standard is copper for wet etching.


The two processes compared are the DPP process and the industry-standard chemical wet etching process for manufacturing FPCBs. For the DPP process, environmental impacts are calculated for both aluminum and copper coatings. For the chemical etching process, impacts are calculated only for copper, as it is the current industry standard. The study focuses on comparing these two processes for producing an identical product, so only the differing steps in each process chain are analyzed to accurately identify their differences.