Why DP Patterning
Is Different
Vision: Zero-emission electronics.
Mission: To provide the world's most scalable and sustainable electronics manufacturing.
DP Patterning proves that sustainability is not an afterthought — it is the core driver of the technology, process, and business model.
With a patented dry-phase process, chemical-free and water-free production, and scalable roll-to-roll manufacturing, the platform delivers high performance, eco-efficiency, and future-ready electronics — outperforming conventional methods.
Strategic Advantages of DP Patterning
Besides cost efficiency, sustainability, and scalable production, DP Patterning offers a suite of strategic advantages that make our flexible electronics a superior choice for modern applications:
High Performance & Reliability
Solid-metal aluminum and copper cladded aluminum provide superior conductivity and stability for demanding applications.
No sintering defects and supports multi-material flexibility
Chemical- & Water-Free Manufacturing
Eliminates hazardous etching and reduces environmental impact, lowering regulatory complexity.
NEAR-ZERO WASTE WATER AND SIGNIFICANTLY LOWER UTILITY CONSUMPTION
Rapid Prototyping & Flexible Design
Dry phase process allows quick pilots and testing, supporting fast innovation cycles. Same platform from prototype to mass production
Single-machine workflow with fast changeovers
European-Based Supply Chain – Globally Accessible
Our local manufacturing footprint ensures predictable lead times, reliable delivery, and resilient operations. Strategically located microplants provide global reach while maintaining full control over quality and supply.
Supports reshoring
IP & Innovation Edge
Patented dry phase patterning, backed by research projects and 25+ years of expertise, creates a strong technology moat.
Continuous R&D for future-proofing
Versatile Product Portfolio
One platform supports antennas, electrodes, conductors, FPCBs, heating elements, and hybrid electronics across multiple applications.
Regulatory & Market Readiness
Designed to meet upcoming EU sustainability regulations, with traceable and responsible production.
Better Scope 3 profile
Global Impact Calculator
Compare the environmental footprint of DP Patterning's process against conventional chemical wet etching for your specific FPCB design.
Production Parameters
Include or exclude raw material impact to isolate manufacturing process efficiency.
Aluminum offers a more sustainable alternative. This only affects the DPP process — wet etching uses copper as standard.
Total units (incl. scrap): 10,526.316
Total patterned area: 52.63 m²
Environmental Impact Comparison
DPP vs. conventional chemical wet etching
Wet Etching
3,542
kg CO₂-eq
DP Patterning
29
kg CO₂-eq
Wet Etching
13,275
m³
DP Patterning
313
m³
Wet Etching
687
kg 1,4-DCB-eq
DP Patterning
3.3
kg 1,4-DCB-eq
Wet Etching
3,579
kWh
DP Patterning
58
kWh
Active per-m² factors · DPP Al vs Chemical Etching Cu
- Total CO₂ = 52.63 m² × 0.542 kg CO₂-eq/m²
- Total Water = 52.63 m² × 5.940 m³/m²
- Total Toxicity = 52.63 m² × 0.063 kg 1,4-DCB-eq/m²
- Total Energy = 52.63 m² × 1.100 kWh/m²
Estimates based on DP Patterning's internal LCA data comparing (DPP) against conventional chemical wet etching for FPCB production. Actual results depend on specific design parameters, substrate choice, and production configuration.
Your Scenario Impact
Switching to DPP in your scenario avoids:
kg CO₂-eq
m³ freshwater
kg 1,4-DCB-eq
kWh energy demand
Real-World Equivalent
petrol cars removed from the road for one year
Olympic swimming pools of freshwater saved
homes powered for a yearbased on 10,000 kWh/year household electricity use
Download Your Impact Report
Generate a detailed sustainability report based on your production scenario and assumptions.
We don't just pattern at scale — we produce at industrial scale.
Sustainable by Process. Competitive by Design.
DP Patterning eliminates hazardous chemicals, water-intensive processes, and complex supply chains. Our dry roll-to-roll process reduces CO₂ and energy use by up to 98% while enabling fully recyclable electronics built on abundant materials.
Cost + Performance
Sustainability usually comes at a cost. DP Patterning changes that. By replacing precious-metal inks and complex processes, we deliver predictable pricing, faster lead times, and scalable production — without compromising performance.
Regulation Ready
With the EU Ecodesign for Sustainable Products Regulation (ESPR) and the Digital Product Passport (DPP), sustainability is no longer optional. DP Patterning ensures your electronics are compliant, cost-efficient, and future-ready.
Move Forward with Confidence
Performance, yield, regulatory compliance, and long-term resilience are defined by early architectural decisions. Validate your manufacturing strategy before scaling — with a team that ensures every step is secure, optimized, and built for success.